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柔性电子三维鼓泡变形应变失配实验研究

1007    2022-06-22

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作者:赵汉伟, 陈诚, 王延来, 许全忠, 庞阔

作者单位:天津商业大学机械工程学院,天津 300134


关键词:柔性电子;三维数字图像相关;鼓泡变形;应变失配


摘要:

该文基于三维数字图像相关(3D-DIC),提出定量表征柔性电子复合膜在三维鼓泡变形下应变失配程度的方法。首先,在柔性基底聚二甲基硅氧烷(PDMS)表面通过光刻、显影和转印工艺沉积马蹄形金属互连导线,制备柔性电子复合膜;之后,搭建三维鼓泡变形实验台,模拟实际工况下的弯曲载荷;最后,对不同弯曲载荷的复合膜进行三维应变场分析。结果表明:随着弯曲载荷的增加,样品呈现出应变大小交替分布的失配现象,且应变波动指数P值从1 kPa载荷条件下的0.0031增加到2.5 kPa载荷下的0.013,再减小到4.2 kPa载荷下的0.0094。该方法对柔性电子复合膜的应变失配程度进行有效量化表征,可对研究柔性电子的应变失配提供参考。


Experimental study on three-dimensional bubble deformation strain mismatch of flexible electronics
ZHAO Hanwei, CHEN Cheng, WANG Yanlai, XU Quanzhong, PANG Kuo
School of Mechanical Engineering, Tianjin University of Commerce, Tianjin 300134, China
Abstract: This paper proposes a method based on three-dimensional digital image correlation (3D-DIC) to quantitatively characterize the degree of strain mismatch of flexible electronic composite film under three-dimensional bubbling deformation. First, a horseshoe-shaped metal interconnect was deposited on the surface of a polydimethylsiloxane(PDMS) substrate through photolithography, development and transfer processes to prepare a flexible electronic composite film; then, a three-dimensional bubbling deformation experiment platform was built to simulate actual bending load under working conditions. Finally, the three-dimensional strain field analysis of the composite film with different bending loads was carried out. The results show that with the increase of the bending load, the sample exhibits a mismatch of alternate strain distribution, and the strain fluctuation index P value increases from 0.0031 under the pressure at 1 kPa to 0.013 under 2.5 kPa, and then decreases to 0.0094 under 4.2 kPa. This method can effectively quantify the degree of strain mismatch of the flexible electronic composite film, and can provide a reference for studying the strain mismatch of flexible electronics.
Keywords: flexible electronics;three-dimensional digital image correlation;bubble deformation;strain mismatch
2022, 48(6):80-85  收稿日期: 2021-10-26;收到修改稿日期: 2021-12-29
基金项目: 国家自然科学基金(51805371)
作者简介: 赵汉伟(1995-),男,安徽蚌埠市人,硕士研究生,专业方向为机械强度测试及智能检测
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